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Amazon deploys 18 automated packaging machines in UK
The automated process aims to enhance both sustainability and shipment integrity. Credit: Amazon. · Packaging Gateway · Amazon.

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Amazon has unveiled its plans to install 18 new automated packaging machines across fulfilment centres in the UK.

The rollout is part of a broader initiative to cut waste and improve delivery efficiency.

These machines, which bring the total number of automated packers in the UK to 19, produce made-to-fit cardboard boxes and paper bags to reduce packaging.

They are part of Amazon's largest European investment in sustainable packaging to date.

Customers will receive items in packaging tailored more closely to each product’s size.

Amazon plans to expand this system across several fulfilment centres in Europe by installing more than 70 automated machines across the continent this year. UK centres receiving installations include Durham, Sutton Coldfield, and Tilbury.

The company is introducing custom-sized packaging in Europe for the first time through this programme.

Made-to-fit paper bags lower material use and eliminates excess packaging waste. This packaging enables more items per delivery vehicle, leading to reduced emissions and improved vehicle efficiency.

Items are placed into the machine, which measures them and builds a matching box.
Shipping labels are automatically applied, and packages are ready for immediate dispatch.

These machines are intended for heavier or fragile goods needing extra protection. They offer an alternative to padded envelopes with better-fit, sturdier packaging.

New systems measure order dimensions and produce heat-sealed paper bags on demand.

The paper used is durable and weather-resistant, designed for protection in transit.

Initial testing occurred in the UK and Germany before a broader rollout. Additional installations are planned in France, Italy, and Spain in the coming months.

Each shipment can avoid more than 26 grams of packaging on average with this method.

The lightweight paper bags are up to 90% lighter than equivalent cardboard boxes.

Amazon Mechatronics and Sustainable Packaging vice-president Pat Lindner said: “In order to reduce waste, we need to reduce packaging. We use machine learning and automation to create packaging that’s made to fit, reducing excess materials while making sure the product remains protected.

"We’re now installing automated packaging machines in our facilities across the UK and Europe to better serve our customers and the planet.

“This investment is a significant step forward in reducing the environmental impact of deliveries for our European customers.”

In January this year, Amazon started trials of biobased delivery bags in Spain for packing and delivering groceries.